G
eothermal energy can pro-
vide clean, renewable, basel-
oad electricity, but it has its
challenges. Upfront project costs
are high due to the need to drill and
explore potential sources and, in
some parts of the world, projects
can be subject to lengthy permitting
periods. In the US, for example, it
can take up to seven years to obtain
the necessary permits for a geother-
mal project. This long permitting
time delays the start of energy pro-
duction and adds to the overall cost
of the project.
The technology is also limited by
geography. Geothermal resources
are often located in specic regions
with high geothermal activity, such
as Iceland, Indonesia, the Philip-
pines, and specic locations in the
western United States.
Consequently, uptake has been lim-
ited. According to the International
Energy Agencys most recent report
on the sector, geothermal meets less
than 1 per cent of global energy de-
mand and its use is concentrated in a
few countries with easily accessible
and high-quality resources. It says,
however, that with continued tech-
nology improvements and reductions
in project costs, geothermal could
meet up to 15 per cent of global
electricity demand growth to 2050.
This would mean the cost-effective
deployment of as much as 800 GW
of geothermal power capacity world-
wide, producing almost 6000 TWh
annually, i.e., equivalent to the cur-
rent electricity demand today of the
US and India combined.
In recent years there have been
several innovations that could go
some way to making this possible,
one of the most interesting being
one from Geothermal Gradient. The
US-based company has developed
an innovative system that is bring-
ing geothermal energy to the oil and
gas sector, with the potential to also
power the rapid global expansion of
data centres.
Known as the HXC system, it is
essentially a system that conveys
heat from generally dirty wastewa-
ter sources for use in an organic
Rankine cycle (ORC) for power
generation.
Benjamin Burke, CEO of Geother-
mal Gradient, explained the roots of
technology. “The whole idea, for this
started with my previous work in the
oil and gas industry as a geoscientist,
and seeing the opportunity that was
all around the industry, in the form
of heat waste. Fluids were constantly
being produced and cooling off on
the surface… I realised there was an
opportunity in the thermal side of
water and thats where the spark for
the company really came from.
“I was one of the company’s co-
founders in 2020. The HXC system
itself came from the need to connect
ORC units to oil and gas facilities…
We needed to convey heat from a
generally dirty uid stream, some-
thing that certainly contains scale,
oil, gas, high brine content, and in
some cases rags and plug parts. But
we needed to convey just the heat to
the ORCs and most ORCs require
very clean water. That’s where the
idea of the HXC came from.”
The system has two key compo-
nents. One is the HXC sled to con-
vey heat from a produced uid
stream to the ORC. The second sled
is the ORC itself, and Geothermal
Gradient is able to adapt any off-the-
shelf ORC to work with a dry air
cooler.
“It’s a water-free cooling mecha-
nism, which has water in its loops,
but doesn’t consume any water, said
Burke. “The two units can come off
a lorry or truck and be installed in
one day. And we can do that in any
rural location in the world.”
He notes that the same sled con-
cept can really be used in a number
of ways. The company has in fact
had a good amount of interest from
oil and gas operators all over the
world.
The units are also sized so they
can be installed as small modules,
according to the operators needs.
Each sled can produce anything
from 75 kW to 300 kW using differ-
ent sized ORC generators.
“The modularity is what our cli-
ents really like about it,” said
Burke. “Along with that ease and
quick installation, we have the mo-
bility. So, if an oil and gas well site
only ows the right amount of uid
for a year or two, the modularity
means that we can move it on to the
next site.”
he system needs uid at a tem-
perature of at least 70-75°C to oper-
ate, and 2000 barrels/day to make a
reasonable amount of power. “The
more the merrier in terms of both
temperature and uid ow, to get
more power,” noted Burke.
A handful of projects have already
been completed or are underway in
the oil and gas sector and more are
on the way. Geothermal Gradient’s
rst system was at a pilot proect in
Nevada, in the western United
tates, while its rst commercial in-
stallation is with an oil and gas op-
erator in the Williston Basin in
western North Dakota. The second
commercial project is due to start
up this month (May) in western
Louisiana.
Burke added: “We’re very excited
to work on a project in Argentina,
which will hopefully be kicking off
later this calendar year, as a well as
a proect in man at a steam ood
eld.”
The technology is now also gar-
nering interest from geothermal op-
erators and data centre operators.
urke explained: eve had ve
different geothermal operators ap-
proach us in the last four months…
Some geothermal operators are op-
erating and drilling, and planning to
have larger facilities. Our equip-
ment can help them to get to rst
electrons very quickly and test
some of their wells. They are look-
ing to use us, while their large more
bespoke multi-megawatt power
units are in construction.”
But it is the growth of data cen-
tres, driven y the advance of arti-
cial intelligence, that makes the fu-
ture even more exciting. The HXC
system is well suited for deploy-
ment at liquid-cooled data centres.
These data centres typically have
processors sitting in a bath of water
or some form of refrigerant. This
heat from the processors is pumped
outside the building, usually to a
uid chiller and cooled off.
“Our equipment, in making pow-
er, can act as that uid chiller,” said
Burke. “Additionally, we can use
ground loops just like a thermal
energy network or a district heating
network would have a ground loop
for rejecting heat to the subsurface.
So, a data centre is essentially a
building with a pipe of hot water
coming out of it, which to our
equipment looks a lot like an oil
and gas well and we can cool that
uid stream ust as we could cool
an oil and gas well.
According to Burke, the company
has received “a lot of initial excite-
ment” over the idea of a water-free
solution for data centre cooling. This
is important since many of the exist-
ing cooling solutions for water-
cooled data centres involve some
type of misting, or evaporative cool-
ing, which can be a problem in parts
of the world where water is scarce.
According to Burke, the econom-
ics of the technology also stack up
well, versus current solutions. This
he says, goes hand-in-hand with
emissions savings of about 0.5 kg
(1 lb) of CO
2
for every kWh, when
compared with savings against the
grid. This roughly doubles for die-
sel installations.
Geothermal Gradient has initially
adopted a lease model for HXC,
which is well suited to the modulari-
ty of the system.
Burke noted: “Although we cer-
tainly can sell the units, we’ve start-
ed as a leasing model because a lot
of oil and gas operators tend not to
own the heavy equipment that they
use they tend to lease the drill rigs
and a lot of equipment that goes onto
a site. So, the idea of leasing our
geothermal euipment ts very
cleanly with their business model.”
The lease approach also makes
HXC cost competitive with existing
solutions. “In leasing these units,
[compared to] the incumbent solu-
tion that we are replacing, we are es-
sentially one-to-one or slightly less
expensive than the amortisation cost
of the uid chillers that operators
currently use,” said Burke. “Plus,
they get power [from the HXC sys-
tem], as opposed to pulling power
from the grid. Or even worse, from
an emissions standpoint, using diesel
generation for the power. Compared
to the incumbent solutions there is
about a 10-20 per cent [cost] saving
for oil and gas operators.”
He explained that a one-off solu-
tion for a client is not the most cost-
effective option but noted: “At a full
build-out we’re on the order of 8-11
cents/kWh, when power generation
is the goal.” Burke added: “If heat
rejection is the goal – for a lot of our
clients, uid chilling is the primary
goal – whatever they get from that is
secondary. So there, you have to
equate the cooling duty of the solu-
tion along with the kilowatt hours of
electricity produced, and you still
end up with about the same num-
ber… that’s a very competitive num-
ber for a baseload power solution.”
As long as water is owing, day or
night HXC can make power and pro-
vide cooling duty. With a capacity
factor above 90 per cent, this com-
pares very favourably with solar at
20-25 per cent or wind at 30-40 per
cent. “When this capacity factor is
normalised against the levelised cost
of energy, we’re as cheap as wind
and solar, if not more so,” said
Burke.
The technology certainly has a
bright future. As Burke summed up:
“We’re really excited about the op-
portunities to take advantage of ther-
mal resources that are being pro-
duced every day and have that
advantage work for our clients, work
for ourselves, and in some cases
work for public entities where the
wells are in the public domain. It’s
been gratifying to see that interest
truly worldwide in the uptake of our
technology.”
A new technology
developed by
Geothermal Gradient
col reene the
geothermal energy
landscape. Having
demonstrated the
ability to convert
waste heat from
existing oil and
gas operations into
renewable power
without the need
for any new drilling,
this modular, mobile
system also has
the potential to help
satisfy the needs
of the fast-growing,
power-hungry data
centre market.
Junior Isles explains.
Modular geothermal opens new
Modular geothermal opens new
opportunities
opportunities
THE ENERGY INDUSTRY TIMES - MAY 2025
15
Technology Focus
Geothermal Gradient has
oleted ts rst oeral
installation at a Chord Energy
well-pad in North Dakota, USA