T
he global energy landscape is
undergoing signicant chang-
es, characterised by increasing
complexity and volatility. Factors
such as disruptions in supply chains,
inationary pressures, and global
economic turmoil have posed threats
to energy security and affordability.
Additionally, the escalating global
temperature and the rise in natural
disasters across the planet are press-
ing challenges our society urgently
needs to address. Consequently, there
is a need to accelerate decarbonisa-
tion efforts in line with the 2030 tar-
gets and the goal of net zero emis-
sions by 2050.
All of this must be done while en-
suring the security of energy supply
and promoting energy equity. Vari-
ous decarbonisation technologies and
solutions are under consideration,
each with its unique advantages and
drawbacks. It is therefore crucial to
thoroughly explore future scenarios
and pathways in a system approach
to dene a portfolio of technologies
and solutions that can be tailored to
overcome the complexity of the ener-
gy trilemma.
Increasing the share of renewable
energy is the main pathway for de-
carbonising the energy grid. Recent-
ly, the European Parliament voted in
favour of raising the share of renew-
ables in the EU’s nal energy con-
sumption to 42.5 per cent by 2030.
But considering the intermittent na-
ture of renewables such as wind and
solar, integrating reliable and dis-
patchable power and heat technolo-
gies becomes imperative.
The dispatchability and adaptability
to use carbon-free fuels make gas
turbines an essential technology in
decarbonisation strategies. Gas tur-
bines already offer high efciency,
reliability, operational exibility,
well-established low-emission cre-
dentials, and the capability to use hy-
drogen fuel blends. These attributes
offer important decarbonisation op-
portunities in the energy transition,
and a clear path towards a dispatch-
able zero-carbon technology suited
for a wide variety of applications
along with the opportunity of addi-
tional efciency increases through
sector coupling. As such, continuous
research and innovation efforts in the
gas turbine sector are of paramount
importance to exploit the full capa-
bilities and potential contributions of
turbomachinery technologies in the
energy transition and beyond.
The ability to utilise hydrogen/
methane blends today and the pros-
pect of using 100 per cent hydrogen
and even carbon-negative fuels with-
in the next decade have reshaped the
industry. For this purpose, new com-
bustion techniques are under devel-
opment, e.g., staged combustion and
micro-mix combustion. These com-
bustion techniques require signicant
changes in the architecture of the gas
turbine combustion system, and thus
need major R&D steps before they
can be considered in commercial gas
turbine products.
Impressive achievements are al-
ready underway, and several full-
scale R&D projects are ongoing to
demonstrate 100 per cent hydrogen
combustion. This evolution not only
aligns with carbon reduction goals
but also addresses the critical need
for energy storage as variable renew-
able energy sources expand.
The European Commission’s com-
mitment through the European RE-
PowerEU programme to make 20
million tonnes of renewable hydro-
gen available by 2030, is ambitious
and holds great potential to kick-start
the development of a hydrogen econ-
omy also for power generation.
Other alternative fuels that are
close in composition and properties
to natural gas, such as biofuels/meth-
ane and Synthetic Natural Gas
(SNG), are also expected to play a
key role. These fuels can be derived
from sources like waste biomass, or
synthesised using surplus renewable
energy. The use of biodiesel and bio-
gas has been fully demonstrated in a
wide range of gas turbine engines
and the development of fuel systems
is ongoing to improve fuel exibility
even further. Ammonia is another
carbon-free alternative gaining
prominence, serving as both an inter-
mediate vector for hydrogen trans-
port and a potential fuel for gas tur-
bines. However, to use ammonia as a
gas turbine fuel requires major
changes to the fuel and combustion
system due to the lower heating val-
ue, ame speed and higher nitrogen
content. Constant and promising
progress is being reported also on
this challenge.
Carbon capture, utilisation and
storage (CCUS) solutions are also a
decarbonisation pathway of impor-
tance, especially for industries strug-
gling with “hard-to-abate” emissions,
which require additional demonstra-
tions. Following successful feasibili-
ty studies, the UK and US are ad-
vancing in the Front-End
Engineering Design (FEED) phase.
During this stage, engineering de-
signs for power stations capable of
capturing approximately 95 per cent
of carbon dioxide emissions are be-
ing developed, with the aim of
achieving commercial deployment
by 2030.
By using dispatchable gas turbine-
based power generation operating on
carbon-neutral or decarbonised fuels,
coupled with existing gas infrastruc-
ture and seasonal energy storage so-
lutions, the required electricity sup-
ply and grid stability can effectively
be guaranteed in a sustainable way.
This integrated approach paves the
way for the seamless large-scale inte-
gration of intermittent renewable en-
ergy sources.
To fully explore this pathway, in-
creasing the operational exibility
with improved ramp rates and en-
hanced load-following capabilities
becomes crucial, particularly with in-
creased efciency at part-load.
Integration of energy storage solu-
tions in thermal power plants is an-
other way to increase ramp capabili-
ties and allow operation at nominal
maximum and minimum loads while
maintaining the possibility of provid-
ing ancillary grid services. There are
many different schemes that might
be integrated, including thermal en-
ergy storage, compressed air energy
storage, liquied air energy storage,
batteries, or power-to-X-to-power
schemes.
Such an integrated system would
further improve exible plant opera-
tion in peaking mode, increase ramp
rate/frequency response and mini-
mise complete machine shutdown,
therefore potentially reducing me-
chanical fatigue. The hybridisation
with batteries could provide another
advantageous opportunity by replac-
ing traditional black-start engines
with electric motors. Hydrogen, sup-
plements batteries allowing for ex-
tended storage ranging from days to
seasons, making it an ideal comple-
ment to intermittent renewables.
R&D efforts are also required to
enhance the exibility of entire pow-
er plants, including the bottoming
cycle. In this regard, emerging tech-
nologies such as Organic Rankine
Cycles and CO
2
-based cycles with
various cycle congurations, aim to
replace the classical water-steam bot-
toming cycle. Testing of subcompo-
nents is currently ongoing.
Micro and small gas turbines are
gaining prominence in decentralised
energy systems, offering the ability
to stabilise low- and mid-voltage
power grids while reducing the bur-
den on high-voltage networks. In de-
centralised systems, there is no need
for long-distance energy transporta-
tion, as they are using local biomass,
renewable energy sources, and local-
ly generated hydrogen. Implement-
ing gas turbines in combined heat
and power applications can effective-
ly lower primary energy consump-
tion, covering both the electricity and
the heating demand.
While gas turbines ranging from 2
MW to 20 MW are well-established
in industrial settings, micro gas tur-
bine (MGT) technology, typically
operating within the range of 1 kW
to 1 MW and employing the recuper-
ated Brayton cycle, holds promise
for decentralised power generation
among smaller consumers. Commer-
cial MGTs feature mid-low power-
to-heat ratios, making them optimal
for heat-driven cogeneration applica-
tions. Considering the ongoing elec-
trication trend and the growing de-
mand for decentralised solutions,
future MGTs will also need to demon-
strate higher efciency in electricity-
driven applications.
There is a growing need to explore
the potential of digitalisation, auto-
mation and analytics to enhance the
reliability and optimisation of power
plant operation and maintenance.
Lifetime assessment and extension of
critical components to control and
mitigate potential effects of increas-
ing starts and stops, cyclic behaviour
and the use of alternative fuels are
becoming increasingly important.
To further mitigate the risk of mate-
rial and component fatigue a focus
on design developments is essential.
Particularly in areas such as ow
path optimisation, advanced material
selection, and expanded repair op-
tions. Furthermore, optimising oper-
ations through increased accurate
measurements not only reduces fuel
consumption but also lowers CO
2
emissions. While these technologies
are already available, there is a clear
need and opportunities for ongoing
improvements.
Emerging additive manufacturing
techniques, such as laser metal depo-
sition have opened new possibilities
for designing complex 3D burners
and combustors. Other 3D printing
techniques and new high-tempera-
ture materials are also being explored
by OEMs, suppliers and operators
for the manufacturing and repair of
parts. These efforts aim to reduce
costs and achieve unique material
compositions or structures that are
otherwise unattainable through con-
ventional ‘subtractive’ manufactur-
ing methods. Additionally, the identi-
cation and validation of high-
temperature alloys using the laser
powder bed fusion (LPBF) process
are essential steps needed for addi-
tive manufacturing of turbine blades.
As global energy markets continue
their transformation, gas turbine
technology retains its central role, of-
fering adaptability, versatility, and
decarbonisation potential, critical to
building a resilient and sustainable
energy system. To expedite this ad-
aptation, it is imperative to foster an
informed and coordinated voice
within the gas turbine user communi-
ty, guiding and stimulating market
demand.
To progress towards this, ETN
Global, a leading international asso-
ciation representing the entire gas
turbine value chain, features dedicat-
ed technical Working Groups, led by
a Project Board that considers input
from the gas turbine user community
and aligns with policy targets. The
outcomes are common cooperation
activities like projects, standardisa-
tion, and reports detailing the R&D
described and technology roadmaps.
ETN Global plays a pivotal role as
a platform for collaboration among
the gas turbine users, the research
and development community, and
technology providers. A key outcome
is the identication of a portfolio of
solutions, including the most promis-
ing development pathways for di-
verse markets, applications, and geo-
graphical locations. Ultimately accel-
erating the technology transition
through a more focused approach.
The R&D report will be made pub-
licly available on ETN’s website
www.etn.global after the Internation-
al Gas Turbine Conference 10-11
October 2023.
Gas turbines will
play a pivotal role
in the ongoing
energy transition.
A recent milestone
was reached in
the collective effort
required to realise
the vision of a
decarbonised energy
system, with the
publication of ETN
Global’s report on
the latest research
and development
in the sector. ETN’s
Christer Björkqvist
discusses some of
this R&D work as
well as pathways for
the use of gas turbine
systems for power
generation and
mechanical drive.
R&D pathways for dispatchable net
R&D pathways for dispatchable net
zero power and heat solutions
zero power and heat solutions
THE ENERGY INDUSTRY TIMES - OCTOBER 2023
13
Energy Outlook
Björkqvist: It is imperative
to foster an informed and
coordinated voice within the
gas turbine user community