www.teitimes.com
November 2018 • Volume 11 • No 9 • Published monthly • ISSN 1757-7365
THE ENERGY INDUSTRY TIMES is published by Man in Black Media • www.mibmedia.com • Editor-in-Chief: Junior Isles • For all enquiries email: enquiries@teitimes.com
Special Project
Supplement
Intelligent
transformation
The UK’s Keadby 2 combined cycle
plant will feature rst 50 Hz HL
technology advanced gas turbine.
Assessing the practical applications
of articial intelligence.
Page 14
News In Brief
‘Age of renewables’ could be
as soon as 2035
The convergence of renewables and
electric vehicles could see the switch
from the age of oil and gas to the
‘age of renewables’ arrive sooner
than expected.
Page 2
US plans offshore wind
boost
The US offshore wind energy
pipeline looks set to grow after
the Bureau of Ocean Energy
Management issued three notices
relating to capacity development on
the east and west coasts.
Page 4
China leads the charge
in e-mobility and battery
storage
In a signicant move to shift away
from the use of fossil fuels for both
power generation and transport,
China is to open its domestic battery
market to foreign investment.
Page 6
Permit problems hold back
onshore wind in Germany
Permitting issues in Germany’s wind
sector have skewed the results of the
latest renewable energy auctions in
favour of solar.
Page 7
Iraq prepares to develop
power infrastructure
Iraq is laying the ground for further
development of its electricity sector
infrastructure with preliminary
agreements with GE and Siemens.
Page 8
Energy Outlook: Energy
transition and the future of
storage
DNV GLs ‘Energy Transition
Outlook 2018’ forecasts that
renewables will drive rapid
electrication across several sectors
and predicts a key role for energy
storage.
Page 14
Technology: Platform for
change
Utilities are embracing change
with the help of IoT platforms and
a whole new approach to their
business.
Page 15
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The Intergovernmental Panel on Climate Change claims that the world is on course to miss
the climate change targets set under the Paris Agreement but not all will act on the report’s
recommendations. Junior Isles
Bioenergy to lead renewable resources, says IEA
THE ENERGY INDUSTRY
TIMES
Final Word
Are gas turbines living
on borrowed time?
Junior Isles.
Page 16
A report from 91 scientists convened
by the UN’s Intergovernmental Panel
on Climate Change (IPCC) has con-
cluded that the global temperature has
risen by 1°C since pre-industrial times
and is likely to rise by a further 2°C
by the turn of the century, based on
current policies.
This means the world is on course to
exceed the targets of the Paris climate
agreement and warm by 3°C by the
end of the century, a level that would
disrupt life on Earth. The report was
commissioned by the Paris signatories
to help them understand the vastly dif-
ferent implications of 1.5°C of warm-
ing – the target they agreed to move
towards – and the 2°C they committed
to stay below.
In producing the report, IPCC scien-
tists used over 6000 scientic studies
to produce a comprehensive report on
how to limit climate change to man-
ageable levels. The report stressed that
climate change must be limited to
1.5°C of warming to avoid the worst
impacts of climate change and that the
world needs to decarbonise as much
as possible and as fast as possible, in-
cluding halving global emissions by
2030 and reaching net zero by 2050.
To help achieve this, the report in-
sists that the use of coal for power
generation would have to fall to be-
tween zero and two per cent of current
usage.
Not all however, are prepared to act
on the IPCC’s recommendations.
While Republicans in the US doubted
the organisation’s ndings, Australia
rejected the call by scientists to phase-
out coal use by 2050.
Australia, which is among the high-
est greenhouse gas emitters per capita
and is the world’s biggest coal export-
er, said it would be “irresponsible” to
comply with the recommendation by
the IPCC to stop using coal to gener-
ate electricity.
Australia’s Environment Minister
Melissa Price believes the IPCC re-
port exaggerates the threat posed by
fossil fuel.
“Coal forms a very important part of
the Australian energy mix and we
Continued on Page 2
Renewables will continue their expan-
sion in the next ve years, covering 40
per cent of global energy consumption
growth, according to the International
Energy Agency’s (IEAs) recent ‘Re-
newables 2018’ market analysis and
forecast report.
Notably, the report says that while
the growth in solar PV and wind is set
to continue in the electricity sector,
bioenergy remains the largest source
of renewable energy. This is due to its
widespread use in heat and transport,
sectors in which other renewables
currently play a much smaller role.
“Modern bioenergy is the over-
looked giant of the renewable energy
eld,” said Dr Fatih Birol, the IEAs
Executive Director. “Its share in the
world’s total renewables consump-
tion is about 50 per cent today, in
other words as much as hydro, wind,
solar and all other renewables com-
bined. We expect modern bioenergy
will continue to lead the eld, and has
huge prospects for further growth.
But the right policies and rigorous
sustainability regulations will be es-
sential to meet its full potential.”
The focus on bioenergy is part of the
IEAs analysis of “blind spots” of the
energy system – issues that are critical
to the evolution of the energy sector
but receive less attention than they de-
serve – such as the impact of air con-
ditioners on electricity demand, or the
growing impact of petrochemicals on
global oil demand. Assuming strong
sustainability measures are in force,
the report identies additional un-
tapped potential for bioenergy to
“green” and diversify energy usage in
the industry and transport sectors.
According to the IEA, the use of re-
newables continues to increase most
rapidly in the electricity sector, and
will account for almost a third of total
world electricity generation in 2023.
Because of weaker policy support and
additional barriers to deployment, use
of renewables expands far more slow-
ly in the transport and heat sectors.
China leads global growth in renew-
able energy as a result of policies to
decarbonise all sectors and reduce
harmful local air pollution, and be-
comes the largest consumer of renew-
able energy, surpassing the European
Union by 2023. Of the world’s largest
energy consumers, Brazil has the
highest share of renewables by far –
almost 45 per cent of total nal energy
consumption in 2023, driven by sig-
nicant contribution of bioenergy and
hydropower.
Meanwhile, solar PV dominates re-
newable electricity capacity expan-
sion. Renewable capacity additions
of 178 GW in 2017 broke another
record, accounting for more than
two-thirds of global net electricity
capacity growth for the rst time. So-
lar PV capacity is forecast to expand
by almost 600 GW – more than all
other renewable power technologies
combined, reaching 1 TW by the end
of the forecast period.
Wind remains the second largest
contributor to renewable capacity
growth, while hydropower remains
the largest renewable electricity
source by 2023. Similar to last years
forecast, wind capacity is expected to
expand by 60 per cent.
Despite the rapid expansion how-
ever, Paolo Frankl, Head of the IEAs
Renewable Energy Division said re-
newables penetration must accelerate
in all sectors to meet long-term sus-
tainability goals.
According to the IEAs 2017 Sus-
tainable Development Scenario
(SDS), which is in line with Paris cli-
mate goals, the organisation says that
if progress continues at the forecast
pace, the share of renewables in nal
energy consumption would be around
18 per cent by 2040. This is signi-
cantly lower than the SDS target of 28
per cent.
World on track
to miss climate
change targets,
says IPCC report
Australia’s Environment Minister Melissa Price believes
IPCC report exaggerates threat of fossil fuels
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
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Iraq’s electricity ministry conrmed
last month that the country’s incoming
government has signed Memoranda of
Understanding (MOUs) with both GE
and Siemens covering work to repair,
rebuild and expand the country’s elec-
tricity generation and transmission
networks.
The agreements follow separate ef-
forts by the rival OEMs to identify ur-
gent and long-term investment needs in
Iraq’s electricity sector. Media outlets
have reported that Siemens was set to
win the majority of the contracts until
the Iraqi government came under pres-
sure from US President Donald Trump.
Siemens presented a reconstruction
plan for Iraq in September 2017, pro-
posing a series of short, medium and
long-term plans to meet reconstruction
goals and support economic develop-
ment. Its plan would add 11 GW to
Iraq’s generating capacity.
Speaking on the sidelines of a press
visit to the Beni Suef power plant in
Egypt just after the announcement,
Karim Amin, Head of Global Power
and Gas Sales at Siemens told journal-
ists: “We have a comprehensive MoU,
part of which covers new installations,
and part that is related to our own eet.
The country needs a lot of rehabilita-
tion, as a lot of facilities were destroyed
during the war. They have lost 50 per
cent of their capacity. There is also a
lot of work to be done on transmission
and distribution.
“Every company is looking at its
plan [to address the situation]; the
Iraqi government needs to see which
way to go, how fast and how much it
can afford because at the end of the
day, there is a budget.”
GE has proposed a 14 GW power
capacity plan, including the addition
of 1.5 GW by 2019 by upgrading exist-
ing plant sites.
Securing major contracts in Iraq
would be a major boost for both
OEMs’ businesses, which have strug-
gled amid a declining market for gas
and steam turbines.
Siemens CEO Joe Kaeser wrote on
Twitter that the Iraqi MoU represents
a “landmark” agreement for the com-
pany, which undertook a 12-month
study to gauge a viable redevelopment
plan that highlighted the provinces
most in need of rehabilitation.
The World Bank says that rebuilding
Iraq’s infrastructure will require $150
billion. The government has prioritised
the utility sector because it believes that
poor power supplies played a key role
in civil unrest over the summer.
8
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
International News
Iraq prepares to develop power
infrastructure
Iraq is laying the ground for further development of its electricity sector infrastructure with preliminary agreements with
GE and Siemens that could lead to major equipment and services contracts worth billions.
Sian Crampsie and Junior Isles
n GE, Trina supply new renewables projects
n 3 GW of renewables on-line by 2019
Manilla cityscape
Siân Crampsie
Energy rm DTEK is ramping up de-
velopment of renewable energy capac-
ity in Ukraine.
The company has signed deals with
major international suppliers in pursuit
of the development of wind energy and
solar photovoltaic (PV) capacity.
Last month Trina Solar announced
that it had delivered 123 MW of PV
modules to DTEK for installation at
Ukraine’s largest solar power plant.
Located near Nikopol, Dnepropetro-
vsk Oblast in central Ukraine, the proj-
ect has a planned capacity of 246 MW.
In addition, DTEK has signed a deal
with GE Renewable Energy for the
procurement, installation and mainte-
nance of 26 wind turbines for stage 1
of the 200 MW Primorskaya wind
power plant in the Zaporizhia Region
of Ukraine.
GE will provide its 3 MW hardware
for the Primorskaya wind farm, con-
struction of which is scheduled to be
completed at the end of 2018. The Pri-
morskaya wind farm will be developed
in two phases, with a second 100 MW
phase due to be operating by 2020.
DTEK has a 1 GW renewable energy
project portfolio and said in a statement
that it was engaging foreign investors
and equipment manufacturers capable
of bringing the most innovative and
advanced technologies to Ukraine.
“The new wind park will strengthen
Ukraine’s position on its way towards
modernisation of its energy sector, en-
ergy independence, and diversication
of energy sources,” said DTEK CEO
Maksym Timchenko.
China Machinery Engineering Cor-
poration (CMEC) is the main con-
tractor at the Nikopol solar energy
plant, which is expected to be com-
pleted in early 2019 and connected to
the grid in March.
Last year Ukraine approved a na-
tional emissions reduction plan, and
also set a target of increasing the share
of renewable energy generation in the
generating mix to 11 per cent by 2020.
Currently the country’s energy sup-
plies are heavily reliant on fossil fuels
and nuclear energy.
The number of licenses for producing
renewable energy delivered in Ukraine
grew from 131 in 2015 to 163 and 230
in the following years, according to
the Ukrainian Association of Renew-
able Energy (UARE). State-run power
company Ukrenergo expects the
country’s renewable energy capacity
to go from the current 1.5 GW to 3 GW
in 2019.
The future of a new coal red power
plant in Kosovo is in doubt after the
Wold Bank refused to provide nan-
cial backing for the project.
The 500 MW lignite red Kosovo C
power plant is the country’s rst major
energy project for 20 years and a key
part of the government’s plans to en-
hance energy security.
World Bank President Jim Yong
Kim said last month, however, that
the bank would not provide funding
for the plant because renewable en-
ergy would be a cheaper alternative.
“We have made a very rm decision
not to go forward with the coal power
plant because we are required by our
by-laws to go with the lowest cost op-
tion, and renewables have now come
below the cost of coal,” said Dr. Kim
at a meeting in Bali, Indonesia.
Kosovo signed a deal in 2017 with
London-listed power generator Con-
tourGlobal to build the lignite red
plant at a cost of around €1 billion
euros ($1.15 billion). It had asked the
World Bank to provide partial risk
guarantees to help unlock cheaper
loans for the project.
According to local media Kosovo’s
Minister of Economic Development,
Valdrin Lluka, said the government
will continue working with Contour-
Global on the project. Climate Home
News reported that Kosovo’s govern-
ment has turned to the Trump admin-
istration to secure nancing.
Environment pressure group Sierra
Club praised the World Bank’s deci-
sion. “We applaud the Bank’s deci-
sion,” said John Coequyt, Sierra Club’s
Global Climate Policy director. “This
decision by the World Bank recog-
nises several key truths. First, the pub-
lic doesn’t want dirty coal. Second,
coal is a bad investment, because clean
energy is cheaper than coal in places
all over the world. Third, if we want to
curb the most catastrophic effects of
the climate crisis, we have to move off
coal immediately.”
South African utility Eskom says that
its Medupi coal red power plant is
coming closer to full commercial op-
eration following the grid synchronisa-
tion of its fth unit.
Eskom and its partner, GE, said that
Medupi Unit 2 was synchronised to the
grid in early October, eight months
ahead of schedule. With ve of the
plant’s six units now synchronised, the
plant’s capacity has reached 4000 MW.
Abram Masango, Eskom’s Group
Executive for Group Capital, said:
“The achievement of Unit 2 rst syn-
chronisation, eight months ahead of
the June 2019 schedule, marks a key
milestone towards full commercial
operation of the unit. Lessons learnt on
previous units were implemented on
Unit 2, leading to the swiftness in de-
livering rst power. This is an amazing
achievement, taking us closer to com-
pleting the entire Medupi project, as
we will be left with one unit.”
Eskom said that Unit 2 would be de-
livering power to the grid intermit-
tently over the next few weeks during
a testing and optimisation phase.
Once completed, Medupi will be the
fourth largest coal red power plant
and the largest dry-cooled power sta-
tion in the world.
It will consist of six units with an
installed capacity of 4764 MW, adding
signicantly to Eskom’s generating
capacity.
Eskom, however, is currently at-
tempting to negotiate a raft of new coal
supply contracts following nancial
difculties at a major supplier.
The company announced in Sep-
tember that coal supplies at ten of its
power plants were running low and
that it was attempting to secure new
contracts with other companies as
well as move coal stocks around to
ensure that power plants could be kept
on-line.
Eskom is required to keep at least 20
days’ worth of coal supplies in stock.
The situation has once again put its
generating system under pressure as
the utility approaches peak summer
demand season.
Ukraine boosts
renewables
World Bank refuses Kosovo
coal plant
Eskom ahead of
schedule with
Medupi
n Renewables a cheaper option
n USA a possible nance source
Oman has launched its electricity sec-
tor privatisation plan as part of a wid-
er drive to attract investment and boost
its economy.
The Gulf state is looking to sell off
strategic stakes in ve electricity trans-
mission and distribution companies.
The process will start with the sale
of up to 49 per cent of shares in Oman
Electricity Transmission Company,
which has assets of $2.2 billion, and
up to 70 per cent of shares in Muscat
Electricity Distribution Company,
with assets of about $1 billion.
In 2019 up to 70 per cent of shares
in three other companies will follow:
Majan Electricity Distribution Com-
pany, Mazoon Electricity Distribu-
tion Company and Dhofar Power
Company.
The privatisations are the latest step
in Oman’s electricity sector reform
process, which aims to boost the ef-
ciency of the sector and attract overseas
investment. Last year the government
removed subsidies on electricity sup-
plies to commercial customers with
annual consumption needs of more
than 150 000 kWh.
Oman is also continuing to boost its
electricity generating capacity.
Last month a report from Oman’s
Implementation Support & Follow-up
Unit (ISFU) said that the country’s
plans to build 1600 MW of solar en-
ergy capacity over the next ve years
would attract investments of around
RO 616 million ($1.6 billion).
According to ISFU, four utility-scale
solar projects totalling 1600 MW will
be built in the next ve years.
The rst known as Ibri IPP (Inde-
pendent Power Project) is sized at
around 500 MW and will be opera-
tional by 2022. This will be followed
by Solar 2022 and Solar 2023, each
with 500 MW of capacity, and due to
come on stream by 2022 and 2023
respectively.
In addition, Petroleum Development
Oman (PDO) is procuring a 100 MW
solar power plant at Amin in the south
of its concession. The project is sched-
uled to launch by 2020, the report said.
Oman launches privatisation drive
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
Special Project Supplement
First 50 Hz HL for Keadby
The rst power plant
to use Siemens’
SGT5-9000HL
advanced gas
turbine is to be built
at Keadby in the UK.
The project indicates
there is still room
for highly efcient
and exible large
gas red combined
cycle power plants
in a market that is
being increasingly
dominated by
renewables.
Junior Isles
turbine case and blade tips during
operation for increased efciency. As
with the H machine, all blades can be
replaced without lifting the rotor from
the engine.
The improvements in the efciency
and exibility come from ve key
technologies – the compressor, com-
bustion system, internal cooling fea-
tures, thermal barrier coating and the
turbine 4th stage blade.
The compressor is the third genera-
tion of the design originally intro-
duced in the SGT6-5000F and then
further developed for the H-class
family. The new compressor makes
use of advanced 3D blades, for im-
proved aerodynamic efciency. This
has enabled Siemens engineers to in-
crease the compression ratio (from
21:1 in the H-class machine to 24:1),
with one less compressor stage com-
pared with the H. The HL-class has a
12-stage compressor compared with
13 in the H-machines.
For reduced complexity, the HL also
has one inlet guide vane (IGV) and
two variable guide vanes (VGVs).
The H has one IGV and three VGVs.
A similar can-annular combustion
system is also retained but is modied
to improve fuel/oxygen mixing.
The advanced combustion system
for high efciency has a pilot burner
that is surrounded by a higher num-
ber of pre-mix burners than in the
H-machines – increased from eight
to 25. This allows the ring tempera-
ture to be increased by around 100 K,
while maintaining low NOx levels at
part-load. It is designed to go down
to 35 per cent part-load, which serves
a market that has more renewable
energy.
In addition to higher efciency,
Siemens says the combustor design
is a key contributor to the turbine’s
improved ramp rate and part-load
capability.
Thermal barrier coating (TBC) is
used for the rst seven airfoils, com-
pared with the rst six in the SGT-
8000H series. In the HL-turbines,
TBC is used on row vane 1 to row
vane 4 and blade row 1 to blade row
3. The last stage blade 4 is not coated.
T
he last few years have been very
challenging for Europe’s gas
turbine market, with very few
sales of large machines anywhere in
the region. Yet a recent order for what
is currently among the largest and most
advanced gas turbines on the market
perhaps shows that there is still scope
to deploy these large units under the
right market conditions.
At the end of August, energy com-
pany SSE plc announced that it was
planning to build a new 840 MW
combined cycle project based on
Siemens’ SGT5-9000HL gas turbine
at Keadby in Lincolnshire, UK. Nota-
bly, it represents the rst order for a
50 Hz version of the new machine,
endorsing the value of the turbine’s
high efciency and exibility in the
UK market.
Andreas Senzel, Project Director at
Siemens Energy and Project Execu-
tion Lead for Keadby noted that the
machine’s unique combination of
exibility, efciency and large capac-
ity was a key reason behind its selec-
tion for Keadby 2.
“In the UK, generators rely on sev-
eral revenue streams. The Capacity
Market, established four years ago,
helps to cover one part of the busi-
ness case. With Capacity Market
payments going down, it is helpful if
a plant operator can also participate
in the traditional energy market and
offer exibility for ‘balancing ser-
vices’. The HL combines all three
840 MW net output and approxi-
mately 63 per cent [electrical]
efciency. It will have the highest
efciency in the UK, putting it rmly
at the top of the merit order.” he said.
“In addition, the HL is a very exible
machine with a ramp rate comparable
to smaller engines.”
Yet some industry observers argue
that even this – combined with the
exibility of gas red power plants
and their resulting ability to comple-
ment intermittent wind and solar –
might not be enough to guarantee the
recovery of the market. Their thinking
is that renewables plus storage is the
way forward.
Steve Scrimshaw, UK Country
Lead for the Power and Gas and
Power Services divisions at Siemens
plc, however, is not convinced. “You
need large synchronous capacity to be
able to handle the big swings in fre-
quency, etc. Being entirely reliant on
storage or wind doesn’t give you that
exibility. There is a role in the energy
mix for renewables, storage and small
reciprocating gas engines. But there
will also be a role to play for large,
efcient, gas red plant, so that when
the wind is not blowing, you have
synchronous generating capability on
the grid.”
Commenting on its thinking behind
the project, Martin Pibworth, SSE’s
Wholesale Director, said: “Its highly
efcient technology, not previously
seen in the UK, will provide rm, reli-
able power from the early 2020s at
half the carbon emissions of the coal
generation it is replacing. New CCGT
complements SSE’s ambitions to de-
velop more offshore and onshore
wind as CCGTs remain well-placed
to provide exible, grid-scale back up
to complement the large volumes of
renewables the UK needs to meet its
low carbon targets.”
Scrimshaw added: “The prolifera-
tion of low carbon renewable tech-
nologies in the UK has had a conse-
quential impact on the more
traditional market. The Capacity
Auction, where capacity is bought for
years ahead, surprised many people
last year with a low clearing price of
£8.40/kW. We think that was mainly
due to the reduced capacity require-
ment, which could mostly be met by
interconnectors and existing generat-
ing plants. It didn’t leave much room
in the energy mix for new plant, in-
cluding CCGTs.”
But even though the Capacity Mar-
ket has been quite disappointing,
Siemens has played an important role
in the capacity auctions in recent
years, winning contracts to build
King’s Lynn and Spalding, and now
Keadby 2. It puts this down to the
suitability of its technology in meet-
ing both the market and its customers’
needs.
“We have the view that we only win
if our customers win,” said Scrim-
shaw, “and we both saw that there is
probably a place for highly efcient,
exible combined cycle power plants
in the future energy mix.”
Scrimshaw believes that having this
common objective combined with a
long-standing relationship with SSE,
which has seen the two companies
work together on projects in both
generation and transmission and dis-
tribution, is what helped secure the
deal.
“If you look at the objectives of both
parties – for us it was to secure a deal
to enable market entry of the new 50
Hz, 9000HL gas turbine. And, we
think, for SSE, it was having a plant
that would be top of the merit order
– one that could compete in the mar-
ket in the future,” he said.
But securing the deal is just one ele-
ment. Siemens now has to work hard
on the manufacturing and testing of
the new gas turbine, and then con-
struction and commissioning of the
plant.
“Gas turbine technology has been
around for a century, but several de-
velopments come together in this new
machine to give a step-change in
performance. Computer modelling
allows us to understand more, new
materials give us new properties to
work with, and additive manufactur-
ing allows us to make new shapes and
test prototypes faster than before,”
said Scrimshaw.
The SGT5-9000HL is the heart of
Keadby 2. Essentially, it has been
designed to be a very good comple-
ment for uctuating renewables, as
well as a highly efcient base load
system. It is designed to have a simple
cycle power output of 567 MW and a
simple cycle efciency of 42.6 per
cent, and more than 63 per cent elec-
trical efciency in combined cycle.
Its design draws heavily from the
proven H-class design. Like the H-
class machine, the HL is air-cooled
and has the same single tie-bolt rotor
concept with interlocked discs using
Hirth serration couplings. It also uses
Hydraulic Clearance Optimisation to
minimise the clearance between the
HL in a commercial setting will begin
in 2020 at Duke Energy’s Lincoln
power plant in North Carolina, USA.
After four years, ownership of the
new unit will be handed over to Duke
Energy for full commercial operation.
Schwarz explained: “We have a
four-year time window at Duke for
testing and validation to enable us to
implement our latest developments.
This is why we call the HL-class a
technology carrier, because we see
this as just a starting point.”
Both the projects in the UK and in
the USA will allow Siemens to collect
a huge amount of data, thanks to the
several thousands of sensors con-
nected to the two units. A dedicated
testing team will be in charge of the
data collection and analysis in order
to stream live data to all of its engi-
neering hubs globally.
The Keadby plant will have a testing
and validation phase of several
months. Since the unit is expected to
go into commercial operation in
2022, its early test results will be used
to gather experience to be transferred
to all following projects.
How Keadby operates, and more
specically its exibility, will be cru-
cial to its commercial success in the
UK and indeed other competitive
markets.
The HL has two start-up modes
from cold normal and fast. In the
normal start-up up mode, the machine
can be ramped up at 15 MW/min and
35 MW in fast start mode. When the
turbine reaches hot conditions, it is
designed to ramp up and down at 85
MW/min. This means that full com-
bined cycle output can be achieved in
30 minutes.
Andreas Senzel, Project Director at
Siemens Energy and Project Execu-
tion Lead for Keadby said: “The 30
minutes is normal, as with the other F
and H frames, but the difference is the
amount of power. The time remains
the same but now we can bring the
840 MW on line in the same time-
frame as the smaller output engines.”
The turbine at Keadby will be ar-
ranged in a 1-on-1 conguration, i.e.
the gas turbine and generator will be
housed in a gas turbine building and
the steam turbine and its associated
generator in a separate steam turbine
building.
Hot gas from the turbine is ex-
hausted to a vertical, triple-pressure,
heat recovery steam generator
(HRSG). The boiler is a reheat HRSG
where the high-pressure (HP) section
has a Benson-type design. HP steam
is generated at 170 bar and 600°C;
steam ow is 156 kg/s. In the interme-
diate-pressure (IP) section, steam
ow is 166 kg/s at 40.7 bar and
610°C. Low-pressure (LP) steam is
generated at 4.9 bar and 296°C with a
steam ow of 182 kg/s.
The plant will be a purely condens-
ing plant as there is no heat extraction.
Senzel, noted: “Heat extraction is
possible; this is what the consent re-
quested but the primary design is not
for steam, so it will be a condensing
plant.”
The condenser is cooled, with the
main cooling water passing through a
hybrid cooling tower. The hybrid
cooling tower receives makeup water
from a channel connected to the River
Trent.
According to Senzel, this arrange-
ment is the rst-of-a-kind. “This is an
optimal arrangement that we devel-
oped with the gas turbine. We will use
it as a reference for HL-class plants.”
In order to meet contracted emission
levels, Keadby 2 will use selective
catalytic reduction (SCR). This will
cut NOx to 22 ppmv, CO to 80 ppmv
and 5 ppmv for NH
3
, which is slip-
page from the SCR. “These are the
guaranteed values at all levels of
power,” noted Senzel. “Keadby 2 will
have up to a nominal load of 840 MW
(net) and can be turned down to a
minimum load of 360 MW (net).
Notably, special attention is given to
the rst row vane 1.
In terms of blade coating, an easy
way to improve blade protection is to
simply increase the thickness of the
TBC. However, the ceramic TBC has
a different thermal behaviour to the
base metal material of the actual
blade and therefore experiences ther-
mal stresses during start-up and shut-
down. Siemens says it has therefore
developed a technology that increases
the thickness of the TBC while mini-
mising these stresses.
It uses a technique called laser en-
graving to cut very thin squares on the
TBC of vane 1. This helps to reduce
thermal stresses in the TBC by avoid-
ing spallation, which is the biggest
cause of damage to TBC.
A second root cause of spallation a
process in which fragments of mate-
rial (spall) are ejected from a body
due to impact or stress – occurs during
commissioning. This is due to abrad-
able metallic seals on the compressor
side. During commissioning, opera-
tors perform a controlled run of the
compressor which causes small me-
tallic fragments or dust created during
manufacturing to melt and stick to the
TBC of vane 1. This changes the
thermal behaviour of the TBC and
causes spallation.
Siemens engineers noticed that
there is spallation during the rst
couple hundred operating hours be-
fore disappearing. It therefore intro-
duced a sacricial layer on vane 1.
The metal dust deposited on the sac-
ricial layer disappears after the rst
couple hundred operating hours to
leave the original TBC layer below so
the vane remains protected.
In addition to better TBC, higher
ring temperature can be achieved by
improved blade cooling. However,
blade cooling should be achieved
without using more cooling air, which
reduces turbine efciency since less
air would be available for combus-
tion. Siemens says it has been able to
do this through better blade design.
In a major departure from the SGT-
8000H design, the last-stage turbine
blade is also internally cooled. This is
needed for the higher exhaust gas
temperature, which is increased from
nearly 640°C in the H-class to about
680°C for the HL. This in turn has a
positive impact on the bottoming
steam cycle, delivering higher com-
bined cycle efciency.
This last-stage blade is a free-
standing blade, which reduces exit
losses and thus improves overall
combined cycle efciency.
Testing of the ve core technologies
began in 2014, with much of the test-
ing having already been carried out in
Berlin. The company is taking a step-
wise approach to testing and valida-
tion, as it did with the SGT-8000H
series.
The programme started with com-
ponent testing on the rig at Siemens’
Clean Energy Centre (CEC). Here, all
combustion parts can be tested.
Kolja Schwarz, Head of HL-class
Portfolio Management, Siemens AG
commented: “We have the capability
there to install all of the combustion
system into a rig and test all parame-
ters. We can also set up rigs next to
this so we can install blades and vanes
to perform simulations. Here, we can
make use of 3D printing and rapid
prototyping so that we can test differ-
ent designs very fast.”
This technique allowed engineers
to, for example, design and test differ-
ent blade types in Berlin. Siemens has
different test rigs around the world for
developing and testing different
components.
“We have our own compressor rigs,
turbine rigs, combustion rigs, etc., for
testing all the main components – as
well as shared facilities at Universi-
ties,” said Schwarz. “Once rig testing
is successful, we bring them to our
engine test facility, also in Berlin,
where we install them on an 8000H
base engine for full-load, off-grid
testing.”
The third and nal stage in the de-
velopment test programme is to install
the new technologies into operating
8000H eets. “This means that in total
we have several thousand hours of
operating experience on the technolo-
gies because we are running and op-
erating them in 8000H and 4000F
engines around the globe already,”
noted Schwarz.
Results have so far been promising.
Since initial launch data was an-
nounced, design performance has
been increased as a direct result of the
testing.
Schwarz said: “The results are all
going in the direction that we want
them.” He added: “But tests don’t al-
ways go in the way they’re predicted
so we are always designing several
components in parallel, For example,
we had three designs for turbine blade
4 and tested them all before deciding
that two of them were not suitable.”
Siemens says the HL engine is a
“continuous development”, where the
different test phases are ongoing and
will start again with the next genera-
tion of components.
With combined cycle efciency al-
ready in the 63 per cent range, Sie-
mens says the mid-term goal is to
push this to 65 per cent. This will be
achieved through the use of additive
manufacturing, which will, for ex-
ample, allow better component de-
signs for improved cooling and thus
higher ring temperature. There will
also be improvements in the water
steam cycle.
But for now, engine production for
both 50 Hz and 60 Hz machines is in
full swing. Parts are now coming in to
the manufacturing area in Berlin and
Charlotte, USA, and engine assembly
has started.
Testing and validation of the rst
Special Project Supplement
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
Cutaway model of the HL
turbine: improvements in
efciency and exibility come
from ve key technologies
the compressor,
combustion system, internal
cooling features, thermal
barrier coating and the
turbine 4th stage blade
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
Keadby 2 represents a £350 million
investment. It will be constructed as a
full turnkey solution by Siemens,
which will also provide plant servic-
ing under a 15-year contract.
Siemens received the Notice-to-
Proceed on May 31, 2018, and im-
mediately began work at the site. De-
molition works of the existing
underground structures from a former
coal red plant site is currently under
way and the underground is being
prepared in the site installation and
plant areas in preparation for installa-
tion of the new plant.
“It is the site of a former coal red
plant and there are still existing
foundations,” said Senzel. “In order
to prepare the piling for the new
plant, we have to remove the existing
foundations.”
This work will continue to around
the start of December, at which time
the rst test piling activities for the
new plant will be carried out before
full piling begins in January. Piling
work will continue to around May
2019. Construction of the main foun-
dations of the steam turbine building
is expected to begin one month after
this and on the gas turbine building
foundations a month after that. Steel
structure works for these buildings
should then proceed in the autumn and
the main steel structure for the boiler
will begin in December 2019.
Most of the big components are
scheduled to arrive at site during the
rst three months of 2020. “The main
transformer will arrive at the end of
January 2020. The gas turbine genera-
tor will arrive February/March and
the gas turbine will be placed on
March/April,” said Senzel.
Mechanical erection will begin once
all the main components are on site
and the team will work towards rst
ring of the gas turbine in December
2020. This marks the start of hot com-
missioning and what Siemens calls
“primary validation”.
As it will be the rst-of-a-kind, the
plant will undergo an extensive com-
missioning programme.
Senzel explained: “We will go load
level-by-load level rst to validate the
machine and then to execute the nor-
mal commissioning activities at load
level. Then we will carry out all
commissioning activities for the
combined cycle plant and present all
the characteristics to the client and to
the grid.
“After that, we will have a period
starting around April-May 2021
where the plant can be operated by the
client but under our control. This is so
we can observe the machine for what
will be approximately 2500 hours.”
During this time the machine will
still be tted with thousands of sen-
sors so that engineers and operators
can see more closely how the turbine
is behaving far beyond the normal
validation period. This means that
from rst re to the end of commis-
sioning, the turbine will be closely
monitored and data collected by Sie-
mens for several thousand hours.
At the end of commissioning a hot
gas path inspection will be performed
where the machine will be opened
and the instrumented parts removed
and evaluated along with the rest of
the machine. The turbine will then be
re-assembled, re-commissioned and
put through a 30-day trial run before
handover to SSE for commercial op-
eration in January , 2022.
Schwarz noted: “It’s an extensive
[commissioning] period but I think it
is a wise decision to look at the ma-
chine longer. We’re following the
path that we did at Irsching for the
8000H, where we had perfect results
in terms of validation and bringing an
engine to market.”
Siemens is condent Keadby 2,
along with Duke, is just the start of
things to come for its HL technology.
The company says it is in contact with
customers around the globe and has
established itself as preferred bidder
or been technically selected for sev-
eral projects.
“We have more in the US, South
America, further engines in Europe as
well as in the Asian region, where the
market is quite active,” Schwarz said.
“We’ve seen all kinds of interest;
we‘ve had customers looking at base
load and customers like Duke, which
is installing the engine for simple cycle
and plans to operate it for peak load.”
It is this exibility to operate under
different conditions according to
market needs that Siemens believes
will bring many opportunities for the
HL machine.
Although gas turbines sales are not
what OEMs have been used to in the
past, the company believes the inter-
est is still high and it is a matter of
decision-making in the energy mar-
ket, as demonstrated at Keadby.
“We have been developing this for
quite some time, working together
with the customer. It takes more time
to really understand the business case
and dene the best solution for the
need. This is the best way to imple-
ment such an engine into the future
energy mix,” said Schwarz.
In conclusion, Scrimshaw added: “I
think that people who would normally
bid in the capacity auction will prob-
ably think a little bit more about what
the future might hold and their strate-
gies because of the Keadby project.”
Special Project Supplement
Model of an installed HL gas turbine
Like the H-class machine,
the HL is air-cooled and
has the same single tie-
bolt rotor concept. It also
uses Hydraulic Clearance
Optimisation to minimise the
clearance between the turbine
case and blade tips during
operation for increased
efciency
Shares DNA with its
predecessors, while
looking toward the future
Siemens HL-class: The next generation
of advanced air-cooled gas turbines
With the development of the HL-class, we continue to set the leadership
trend in high-efficient gas turbines. Based on shared DNA of Siemens
proven H-class design, our next generation incorporates cutting-edge
technologies, such as an advanced combustion system. Furthermore,
you will benefit from digital services that help you optimize your
engine’s operation – today and in the future. The result:
A technology carrier to the next level with a combined cycle efficiency
beyond 63 percent and a clear roadmap to 65 percent. Meet the future
of gas turbines with new Siemens HL-class.
siemens.com/hl-gasturbines
combined cycle power plant in Syria’s
western coastal province of Latakia.
The plant is expected to begin sim-
ple cycle operation at the end of next
year and full combined cycle opera-
tion in 2021.
Enel Green Power has placed orders
with Vestas for the supply of wind tur-
bines to two projects in South Africa.
Vestas has won orders to supply,
install and commission 70 of its
V136-4.2 MW turbines, delivered in
4.2 MW Power Optimised Mode, for
the 147 MW Karusa and Soetwater
projects. It said it will procure local-
ly produced towers to fulll local
content requirements, and that it ex-
pects to deliver and install the tur-
bines in the second half of 2020.
The orders also include a ve-year
Active Output Management 5000
(AOM 5000) service agreement.
DTEK Renewables and GE Renew-
able Energy have signed an agree-
ment for the construction of the sec-
ond stage of the Prymorsk wind farm
in the Ukraine.
The total planned investment cost
of the second stage of Prymorsk
wind power plant is about €150 mil-
lion. It will be situated on the shore
of the Sea of Azov in the Zapor-
izhzhia region of Ukraine. The con-
struction works are expected to start
in the fourth quarter of 2018 and end
in late 2019.
GE will supply 26 wind turbines
with a capacity of 3.8 MW each.
Tunisia has extended a deadline for
tenders for the construction of 130
MW of wind energy capacity until
December 18, 2018.
Tunisia’s Ministry of Industry and
Small and Medium Enterprises ex-
tended the deadline for ling applica-
tions by two months. It has invited
applications for 120 MW of wind
power capacity with individual pro-
posals of up to 30 MW, and, in a
separate category, for an additional
10 MW with single projects of up to
5 MW.
Tunisia aims to generate 30 per
cent of its electricity from renew-
ables by 2030. That goal will be
achieved through the addition of 1
GW of capacity in 2017-2020 and
1.25 GW in 2021-2030.
GE Power has won a contract to de-
liver the turbine island for the El Dabaa
nuclear power plant project in Egypt.
The contract was secured through
AAEM, GE Powers joint venture
with Russian rm Atomenergomash.
GE Power will supply the basic de-
sign of four conventional islands,
supply four nuclear turbine generator
sets, including the Arabelle half-
speed steam turbines, and provide
technical expertise for the on-site in-
stallation and commissioning.
Electricity demand in Egypt has in-
creased rapidly as a result of a grow-
ing population and increasing indus-
trial activity. It is estimated that an
additional 1.5 GW of new capacity
will be needed each year until 2022.
To support this increasing demand,
Egypt has an ambitious energy plan
which includes diversifying its in-
stalled base. The El Dabaa nuclear
power plant will help deliver on that
plan by stabilising the Egyptian grid
with dependable, CO
2
-free energy.
Once in operation, El Dabaa will
produce 4.8 GW.
PaciCorp has placed an order with
Vestas for turbine components to re-
power the Marengo and Marengo II
wind power projects in Washington,
USA.
Vestas will provide its V100-2.0
MW hardware for the two wind
farms, which were commissioned in
2007 and 2008, respectively, and
which are currently equipped with
V80-1.8 MW machines.
The order includes supply and
commissioning of the turbines as
well as a multi-year service agree-
ment, designed to ensure optimised
performance of the project. Turbine
delivery will begin in 2Q 2019.
GE and Clarke Energy are to provide
a turnkey combined heat and power
(CHP) plant to municipal electricity
utility Sebewaing Light & Water
(SL&W) in Michigan, USA.
The project includes one each of
GE’s Jenbacher J624 and J620 gas
engines, providing 4.4 MWe and 3.3
MWe, respectively, with a total out-
put of 7.7 MWe. Clarke Energy will
also install GE’s Distributed Power’s
myPlant Asset Performance Man-
agement (APM) offering.
Shipment of the equipment to the
site will take place in the fourth
quarter of 2018. Commissioning will
then follow to ensure the site is oper-
ational in the rst quarter of 2019.
MHI Vestas will supply three V164-
8.3 MW wind turbines for the Nauti-
lus offshore wind farm in New Jersey,
USA, after being selected by EDF
Renewables North America as the
preferred supplier.
The Nautilus wind farm will be
the rst offshore project in New Jer-
sey and also marks the rst project
in the USA for MHI Vestas’ V164
platform.
Nautilus offshore wind will be lo-
cated in state waters and is already
fully permitted. The project is cur-
rently under review by the New Jer-
sey Board of Public Utilities for ap-
proval of an offshore renewable
energy credit (OREC) agreement.
Australia-based Downer EDI Ltd has
secured an order to build Innogy SE’s
349 MWp Limondale solar park in
New South Wales, Australia.
Innogy subsidiary Belectric Solar
and Battery GmbH awarded the con-
tract to Downer. Construction of the
facility was set to begin in October,
Innogy said when it took a nal in-
vestment decision on the project in
September.
Downer says it has already re-
ceived Notice-to-Proceed on the
contract. Construction is due to be
completed in 2020.
The solar farm will be located near
Balranald. Innogy bought the Li-
mondale project from Overland Sun
Farming earlier in 2018.
LM Wind Power has signed a 1.1 GW,
three-year deal to supply wind turbine
blades to Chinese wind turbine mak-
er Xinjiang Goldwind Science &
Technology.
The blades will be used in Gold-
wind’s 3 MW-4 MW onshore plat-
form for both international and
domestic markets. LM Wind will
produce them at its factory in Qin
Huang Dao, northeastern China, be-
tween 2018 and 2021.
The deal covers three blade types –
the LM 66.9 P, LM 66.9 P2 and LM
69.0 P. It follows a 140 MW pre-
agreement signed last year and is the
largest between the companies since
2010.
The rst variant of this blade se-
ries, the LM 66.9 P, was installed on
Goldwind’s 3 MW prototype in Jan-
uary last year.
Gulf Energy Development Co and
Mitsui & Co have appointed Pöyry as
Lenders Technical Advisor for a pro-
posed 2500 MW combined cycle gas
turbine power plant in Thailand.
The power plant will be located in
Sriracha District, Chonburi Prov-
ince. Pöyry will carry out technical
due diligence, construction monitor-
ing and operation monitoring. The
anticipated lenders are leading inter-
national and local investment banks.
The power plant will consist of
four 625 MW units, the rst of
which is expected to start operating
in March 2021.
MAN Energy Solutions has won a
contract to deliver the electricity gen-
eration technology for two power
plants in Bangladesh.
The rst project will expand an ex-
isting 58 MW power plant in the
Manikganj district, part of the Dhaka
administrative division, by 167 MW.
The second project involves con-
struction of a new power plant in
Bhairab, 80 km northeast of Dhaka,
with a capacity of 55 MW.
Both power plants will be operated
by Doreen Power, a long-standing
customer of MAN.
Valmet will supply a biomass boiler
to Greenalia’s new Curtis-Teixeiro
biomass power plant in Teixeiro,
Spain.
The order is included in Valmet’s
third quarter of 2018 orders re-
ceived. It was placed by Acciona In-
dustrial and Imasa, a Spanish EPC
contractor joint venture for the plant.
The biomass power plant’s takeover
is scheduled for January 2020.
The plant, which will burn forest
biomass, mainly eucalyptus and
pine wood, will encourage the col-
lection of small-sized wood waste
that is normally discarded for indus-
trial use. It will increase the genera-
tion of energy from renewable
sources to help reduce carbon diox-
ide emissions.
UK-based renewables developer Re-
newable Energy Systems Ltd (RES)
is to repower the rst wind farm it
built in France.
The 20.8 MW Souleilla-Corbieres
wind farm in Aude county, southern
France, currently uses 16 Bonus 1.3
MW turbines. The machines have
been operational since 2001.
RES will partner with French tur-
bine manufacturer PomaLeitwind to
carry out the repowering, which
will increase the output of the wind
farm to 24 MW.
CGN Europe Energy has chosen re-
newable energy management system
Greenbyte Energy Cloud to manage
its wind and solar PV farms.
Greenbyte will integrate CGN EE’s
wind and solar assets in Europe and
Africa, amounting to 900 MW, as
well as CGN’s future renewable en-
ergy investments. The portfolio,
which comprises 130 wind and solar
farms in the UK, Ireland, France, the
Netherlands, Senegal and Belgium,
will be managed through Breeze and
Bright, the two specialised compo-
nents of Greenbtye Energy Cloud for
wind and solar farms.
UK-based extra high voltage cable
system specialist VolkerInfra has
signed a multi-million pound contract
with Ørsted to install 360 km of high
voltage onshore cables for the mas-
sive Hornsea 2 offshore wind farm off
the coast of northeast England.
Hornsea 2 is in the early stages of
construction and when complete in
2022 will be the biggest offshore
wind farm in the world.
Having worked with Ørsted on the
Burbo Bank Extension offshore
wind farm project, VolkerInfra will
install three 220 kV transmission
circuits along the 39 km onshore
cable route for Hornsea 2, which
runs from Horseshoe Point in east
of Tetney to the substation site in
North Killingholme.
Fluence Energy LLC will supply
60 MW of battery capacity for the
second phase of UK Power Reserve’s
120 MW energy storage portfolio in
the UK.
Fluence, the energy storage spe-
cialist formed by Siemens AG (and
AES Corp, was previously selected
to supply batteries for the rst 60
MW phase of the project. Both phas-
es of the project will use the energy
storage joint venture’s (JV) Advan-
cion platform.
The rst phase, including three 20
MW of battery storage systems, is
currently under construction at sites
in the Midlands and North Wesis. It
is scheduled to become operational
by the end of this winter. The full
120 MW capacity is to be switched
on by the end of the summer of
2019, ahead of the winter 2020
deadline.
The storage capacity will help
boost the exibility and stability to
the UK power grid as the volumes
of renewable energy on it continue
to grow.
Nexans has been awarded a contract
to design, manufacture and test the
submarine power export cable for the
Northwester 2 offshore wind farm.
Comprising 23 turbines, the 219
MW Northwester 2 project will be
the seventh wind farm to be con-
structed off the Belgian coast. It will
also be the rst offshore wind farm to
feature the world’s most powerful
wind turbine – the 9.5 MW V164 tur-
bine manufactured by MHI Vestas.
The Northwester 2 wind farm is
expected to be fully operational in
the rst half of 2020.
Iran’s energy and infrastructure con-
glomerate Mapna has signed a con-
tract to build a 540 MW gas red
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
10
Tenders, Bids & Contracts
Americas
Asia-Pacic
Vestas repowers Marengo
Sebewaing orders
Jenbacher units
MHI Vestas preferred
supplier for Nautilus
Downer wins Limondale
contract
Pöyry wins contract for
Thai CCGT
Mapna to build gas red
plant in Syria
Vestas to equip SA projects
DTEK signs GE for
Prymorsk phase 2
Tunisia extends wind
deadline
GE to supply turbine
islands for El Dabaa
MAN boosts Bangladesh
capacity
Valmet to supply biomass
boiler to Teixeiro plant
RES repowers wind farm
in France
Siemens, AES JV wins 60
MW battery storage deal
Ørsted signs VolkerInfra
CGN EE chooses Green-
byte Energy Cloud
Northwester cable
contracts awarded
LM Wind scores with
Goldwind
International
Europe
IEA Renewables 2018 highlights
4
© OECD/IEA
2018
Total renewable energy consumption is expected to increase by almost 30% over 2018-2023,
covering 40% of global energy demand growth
Total energy consumption growth of renewables over 2012-23
Modern bioenergy set to lead renewables growth
0
10
20
30
40
50
60
70
80
Modern
bioenergy
Solar PV Wind Hydropower
Mtoe
2012-17 2018-23
5
© OECD/IEA
2018
Electricity contributes two-thirds of renewables growth
But electricity accounts for less than 20% of total final energy consumption
Share of renewables in the electricity, heat and transport sectors
Renewables share of energy consumption increases by one-fifth
0%
5%
10%
15%
20%
25%
30%
2011 2014 2017 2020 2023
Renewable electricity Renewable heat
Renewable transport % of renewables in total energy consumption
6
© OECD/IEA
2018
China accounts for the largest absolute growth over the forecast period surpassing the EU,
while renewable energy consumption in India increases by 50%
China becomes the largest RE consumer, Brazil has the highest share
Renewables contribution to energy consumption by country in 2017 and 2023
0%
10%
20%
30%
40%
50%
0
50
100
150
200
250
2017 2023 2017 2023 2017 2023 2017 2023 2017 2023
European Union China United States Brazil India
Mtoe
Modern bioenergy Hydropower Wind Solar PV Others % of renewables (right axis)
8
© OECD/IEA
2018
China remains the absolute solar PV leader by far, holding almost 40% of global installed PV capacity in 2023.
The US remains the second-largest growth market for solar PV, followed by India, whose capacity quadruples
Renewable electricity capacity growth by technology
Solar PV expansion in electricity larger than all renewables combined
0
100
200
300
400
500
600
700
2006-11 2012-17 2018-23
GW
Wind PV-utility PV-distributed Hydropower Other renewables
This section is supported by ABB
Source: International Energy Agency ‘Renewables 2018’ press webinar
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
11
Energy Industry Data
For more information, please contact:
International Energy Agency
9, rue de la Fédération
75739 Paris Cedex 15
France.
Email: bookshop@iea.org
website: www.iea.org
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
13
Industry Perspective
A
rticial intelligence (AI) is
one of a suite of disruptive
technologies that promises to
transform our world.
Strip away all the techie-speak and
AI becomes a very relatable concept,
particularly if we apply it to some-
thing tangible, like an autonomous
vehicle. A camera, embedded in the
vehicle, detects the lines on the road;
it uses logic to assess whether to turn
left or right; and it initiates the ac-
tion. It sounds plausible. But what
can AI do in a sector that is all about
pipes, wires, grids, call centres and
customers?
In fact, the three principles that
can be applied to autonomous vehi-
cles, work for the power and energy
sector too. As a technology, AI does
three things: identies patterns; ap-
plies logic and initiates an action.
AI is so-called because it incorpo-
rates an element of reasoning typi-
cally associated with living things. It
enables tasks – usually repetitive, la-
bour-intensive tasks to be per-
formed much more rapidly and accu-
rately than a human being could ever
do. So, in the power and utilities sec-
tor, it could feasibly sift through
masses of data to identify patterns; it
could apply logic that determines
how to respond to anomalies and ini-
tiate the appropriate response. Far
from replacing human ingenuity, it
complements it.
Right now, there are three principle
uses for AI in the power and utilities
industry. These are:
n Efciency savings. EY recently
undertook research that predicts that
Europe and Australia have just three
years until non-utility solar and
battery systems reach cost and
performance parity with grid-
delivered energy. Between 2023 and
2025, electric vehicles (EVs) should
achieve price and performance parity
with combustion engines. And we
have a decade or more before it
becomes cheaper to generate and
store electricity locally than to
transport and distribute it. While
these projections are subject to
geographic variations, two things are
certain: (1) once these tipping points
are reached, we will change how we
produce, distribute and use energy
forever, and (2) time is running out.
AI can help make existing ways of
working more efcient, reducing
costs and resources that could be
better deployed in the energy transi-
tion. Many of the traditional ways of
working are, indeed, ripe for an ad-
vanced technology intervention.
We might, for instance, use AI to
empower chatbots in call centres, so
that the rst few steps of customer
contact are fully automated, without
compromising the experience of the
end-user.
We could employ AI’s “deep
learning” capabilities an articial
neural network that analyses differ-
ent layers of information to make
better predictions about the mainte-
nance of network assets, so that in-
tervention is timely but targeted. An
AI solution that can identify, with
99 per cent certainty, when an over-
head line warrants manual interven-
tion, will generate signicant ef-
ciency savings.
Or we could use AI to identify pat-
terns of behaviour that indicate cus-
tomer dissatisfaction, enabling inter-
vention and remediation to reduce
churn.
n Enabling the energy transition.
We are fast approaching the point at
which energy is neither created nor
consumed centrally. Consumers that
produce their own energy
“prosumers” will connect their
distributed energy resources to the
grid, and “prosumption” will be
dictated by variables such as weather
conditions and household needs.
Consumers will also connect their
devices including smart appliances
to the internet. Acceleration in
technology take-up means AI can
hive off data, pinpoint patterns of
behaviour and make predictions on
energy usage with greater accuracy
in order to deliver an intelligent,
stable and autonomous grid.
AI algorithms will, for instance,
recognise patterns of behaviour on,
say, a weekday evening in 2023,
when millions of EV drivers arrive
home and recharge their vehicles. By
distinguishing between drivers who
habitually use their cars overnight,
and those who leave it charging until
the following morning, the intelli-
gent grid will ensure that the battery
is sufciently charged in time for the
drivers next journey, without exert-
ing simultaneous load on the grid
where possible.
n Accessing new revenue streams.
AI also provides an opportunity for
power and utilities companies to
access new business models and
revenue streams that will help them
to remain relevant beyond the energy
transition. They could, for instance,
use AI to compress, analyse and
monetise the huge swathes of data
moving through the energy
ecosystem, or follow the lead of
technology start-ups by harnessing
apps and other innovations to enhance
the networked and connected home.
Though AI articially enhances ca-
pabilities, many of its limitations are
the result of human trepidation.
For example, deep-learning AI al-
gorithms train themselves by sifting
through large volumes of data, and
from this they learn to identify ex-
ceptions to the norm and to make re-
liable predictions. Utilities therefore
need to ensure that they take steps to
structure and evaluate the data be-
fore introducing AI. If they do not,
there is a risk that the technology
will be ready while the data is still
being prepared. Ultimately, better
data produces a better AI learning
experience and improved outcomes.
Then there are issues relating to
computer power or rather the lack
of it. Some utilities ght shy of mi-
grating to cloud computing solu-
tions, due to fears over data privacy
and cost. It is, however, all but a pre-
requisite for AI, given the technolo-
gy’s extensive storage and process-
ing needs.
Utilities also have to get to grips
with data privacy. They need to un-
derstand who owns the data; which
data is condential; and how open
data should be used and stored, if
they are to optimise its potential and
comply with relevant regulations.
There are exceptions. Some utili-
ties recognise that training a deep-
learning network takes dedicated in-
put and collaboration from both the
IT function and the business itself.
Increasingly, at EY, there are engi-
neers, shop oor workers, asset man-
agers and programme managers
working together on their AI capa-
bilities. They jointly dene and test a
use case, and populate the system
with relevant data rather than
draining the entire data pool to de-
liver the right algorithm training.
AI is a big data game. At EY, we
are working with organisations to
dene their data architecture, data
management and data governance.
By better understanding ownership
of the data and how it can be shared
and combined, meaningful algo-
rithms can be developed to underpin
trusted AI programs.
To make the most of AI’s potential,
boundaries are coming down and
not just between IT functions and
other parts of the business.
While some utilities incubate their
own AI solutions in isolation, EY is
increasingly seeing evidence of a
growing tendency for businesses to
collaborate with other players and,
in particular, existing start-ups.
EY has also seen utilities collabo-
rate with start-ups to access special-
ist capabilities – primarily in Germa-
ny, the UK, the US and the Middle
East. Notably, many are working
with omni-channel, intelligent cus-
tomer support applications, which
are essentially AI-powered chat solu-
tions that understand customer con-
versations and automate repetitive
processes thereby reducing re-
source needs and costs.
Some start-ups even offer a plat-
form architecture for storing, con-
suming and selling energy, while
others work with utilities to deliver
predictive maintenance solutions.
By reducing unnecessary system in-
tervention, they enable timely reme-
dial action too, ensuring costs and
resources are focused in all the right
places.
I would go as far as to say that
collaboration or partnership is a
must for any utility. Otherwise, they
could struggle with the level of
technology sophistication and spe-
cialisation that more nimble start-
ups readily achieve.
So how far can AI go? Frankly, it’s
slow off the mark for some utilities;
others show varying degrees of AI
maturity.
Time is pressing. While there is no
need to invest huge sums right now,
start-ups will begin to erode utilities’
business models by developing AI-
enabled solutions that are smart
and which customers like.
In conjunction with the Internet of
Things (which offers a virtual envi-
ronment through which distributed
energy resources can be connected)
and blockchain (which facilitates
trusted transactions between buyers
and sellers of home-grown electrons,
without the intervention of a central
authority) AI has the potential to
reinvent energy delivery. Mean-
while, quantum computing which
is still some way off but attracting
lots of investment could be the big
game changer for AI. It will make
deep-learning networks faster, more
powerful and able to solve the tricki-
est challenges, all while storing even
larger bodies of data.
But even before all of these tech-
nologies reach maturity, utilities that
are not riding the wave of technolo-
gy innovation now risk losing some
or all of their business to competi-
tors. So, if they are to push ahead
with AI, they need to:
n Dene their AI strategy an
absolute must
n Engage their business around how
they are going to achieve AI
transformation
n Start experimenting with AI as
early as possible, either by working
with start-ups or through in-house
innovation and acceleration
endeavours
n Run pilots and test cases to
understand what AI is and what it
could do for their business.
AI has a sixth sense, which en-
ables people to do things smarter
and eliminate repetitive tasks, in
turn reducing costs and improving
efciency. Of course, questions re-
main around how far AI can go in
the power and utilities sector, and
its long-term impact on human re-
sources. But those businesses that
take the initiative to start adapting
and testing the technology now will
certainly gain the competitive edge.
Thierry Mortier is Global Power &
Utilities Innovation Leader at EY.
The views reected in this article are
the views of the author and do not
necessarily reect the views of the
global EY organisation or its
member rms.
On the cusp of the transition in how we create, distribute and consume energy, Thierry Mortier, assesses the
practical applications of articial intelligence in the power and utilities industry.
Mortier: AI is a big data game. At EY, we are working
with organisations to dene their data architecture, data
management and data governance
Intelligent energy
transformation
industrial or commercial consumers
with loads they can avoid or defer for
a short time, such as air-conditioning,
or refrigeration in distribution centres.
Digitalisation and the Internet of
Things are lowering the costs of pro-
viding DSR from a wide range of
loads. EV charging is a major new
source of DSR and there is substantial
competition in some countries to es-
tablish new business models and gain
a customer base of residential EV
owners.
Lastly, the ‘exibility option’ is of-
ten overlooked but is important.
There are many examples of cases
where traditional market rules or
regulatory requirements have unin-
tended consequences which have
been barriers to exible operation of
power systems. An example arose in
Germany, where each of the four
Transmission System Operators
(TSOs) was required to balance gen-
eration and demand across its own
service area. This produced higher
costs than if the net imbalance across
all Germany had been the only target:
the impact was small until wind ca-
pacity in the north of Germany be-
came signicant.
We are now seeing signicant
growth in batteries being used in
conjunction with solar PV to smooth
the mid-day peak in solar production
into the evenings. The greatest chal-
lenge to exibility providers is sea-
sonal variability in demand, and in
wind and solar production. Storing
surplus solar production in summer
for use in winter is unfeasible by bat-
tery. In addition to hydro reservoirs,
credible options presently include
power-to-gas or liquid fuels and long-
term heat storage for use as heat, such
as in district heating systems. Both
options can be regarded as examples
of ‘sector coupling’, connecting
electricity markets to gas, fuel, and
heat markets.
It is clear that storage has a signi-
cant role to play when it comes to
supporting the rise of renewable en-
ergy and ultimately lowering our de-
pendence on fossil fuels. Despite the
substantial progress being made, the
transition we forecast will not be fast
enough to meet the goal of the Paris
Agreement to hold the global tem-
perature to substantially less than 2°C
above pre-industrial levels. Extraor-
dinary effort and behavioural change
is required, along with a mix of solu-
tions, including more energy ef-
ciency, higher penetration of renew-
ables, and more carbon capture and
storage.
To encourage the higher uptake of
cleaner technology, regulators and
politicians will need to re-think elec-
tricity market mechanisms. Regula-
tors will need to make decisions about
the optimum allocation of the risks
and associated costs of stranded as-
sets. And market-based price signals
will be crucial to incentivise innova-
tion and encourage investment in re-
newables, grids and energy storage.
Paul Gardner Global Segment is
Leader of Energy Storage at DNV GL.
D
ecades of rapid and extensive
change lie ahead for the
world’s energy systems. Rap-
id electrication of energy demand
and the rise of energy from wind and
solar sources will lead to massive
growth of the world’s electricity trans-
mission and distribution systems.
This is one of the main conclusions
of DNV GLs ‘Energy Transition
Outlook 2018’, a forecast of what lies
ahead for the global energy landscape
up to 2050, and the important
industry implications that our
changing energy future has in store.
The Energy Transition Outlook
forecasts continuing rapid electrica-
tion, with electricity’s share of global
energy demand expected to more
than double to 45 per cent in 2050.
This will be driven by substantial
electrication in the transport, build-
ings, and manufacturing sectors.
According to the report, the surge in
global electricity production will be
powered by renewable sources ac-
counting for an estimated 80 per cent
of global electricity production in
2050. As the costs for wind and solar
continue to fall, those two energy
sources are set to meet most of the
electricity demand, with solar PV
delivering 40 per cent of electricity
generation and wind energy 29 per
cent. To cope with these variable re-
newables, we’ll see a very signicant
growth in installed electricity storage
capacity, around 50 TWh by 2050.
In the transport sector, the uptake of
electric vehicles (EVs) will continue
to escalate rapidly. This uptake will
accelerate as electric vehicles reach
cost parity with internal combustion
cars in six years’ time. By 2027, we
forecast that 50 per cent of all new
cars in Europe will be EVs. The up-
take of EVs will then follow an S-
curve pattern, associated with the
speed of adoption of innovation.
The increase in EVs means that
home-charging of an EV may become
a household’s dominant load, which
could be used to provide services to
the energy supplier and to the electric-
ity network operators. We could also
see business models for EV charging
evolve to incorporate a household’s
electricity supply, including behind-
the meter solar PV and storage. Total
volumes of EVs are likely to provide
substantial exibility benets to aid
integration of renewables but it will
be important to establish how these
benets can or will be made available
by the vehicle users.
Based on current industry experi-
ence, the Energy Transition Outlook
forecast assumes that batteries will
provide all new storage capacity, such
as the example set by the Hornsdale
Power Reserve lithium-ion battery
installation in Australia, which was
installed in 2017 to address concerns
about stability of the South Australian
electricity system amid increasing
penetration of wind and solar.
Compared to the 50 TWh of in-
stalled battery capacity to cope with
variable renewables, the Energy
Transition Outlook forecasts that
global EV battery capacity will be
around twice that come mid-century.
The additional battery capacity
which will be needed to deal with
variable renewables is very sensitive
to how much of the capacity from
EV batteries can or will be made
available.
System operators are increasingly
being faced with the decision of
whether to invest in storage technolo-
gies or grid infrastructure.
In the decades ahead, Distribution
System Operators (DSOs) in many
countries will need to invest heavily
in medium voltage (MV) grids and
associated medium voltage/low volt-
age (MV/LV) distribution substations
to cope with the increased share of
dispersed and distributed renewable
generation. However, issues includ-
ing demand response, distributed en-
ergy storage, and greater availability
of operational data may delay or pre-
vent grid investments altogether.
Compared with grid investments,
battery-storage options have the ad-
vantage that they can in principle be
moved. Batteries can be, and have
been, installed in substations to avoid
actual or forecast overloads of trans-
formers; for example, to delay the
need for reinforcement. This is par-
ticularly attractive for city-centre lo-
cations where land costs are high,
space is restricted, and permitting
processes may be prone to substantial
delays. When the reinforcement is
eventually implemented, the battery
can then be removed relatively easily
and used in another location.
One UK DSO has pointed out that a
signicant benet of this approach is
that the need for an expensive rein-
forcement can then be clearly demon-
strated to a sceptical regulator by us-
ing recorded demand data. A further
advantage of battery storage in com-
parison to grid investments is that it
can often be installed much faster.
There is a fundamental issue with
DSOs owning storage, however. The
actions of network operators can in-
uence electricity markets, including
ancillary services markets. Therefore,
they are usually not allowed to own or
operate electricity generators and
suppliers who may trade in those
markets. Storage can be seen as ‘in-
frastructure’, just like network rein-
forcement; but it can also be operated
as a generator or electricity supplier,
trading energy, and services. One
emerging solution for this issue ap-
pears to be that DSOs can obtain all
the services that storage devices can
provide, through competitive market
mechanisms, but cannot own the stor-
age devices directly. This approach is
being adopted within the EU.
While energy storage may be sug-
gested as the obvious solution to the
challenge of variable renewables, it is
important to realise, however, that
there are several competing options.
Until recently, pumped-hydro storage
was by far the dominant source of
energy storage on electricity systems.
Other technologies such as batteries,
ywheels and compressed-air storage
in caverns were insignicant in com-
parison. However, developments in
new battery chemistries and other
technologies such as liquid air energy
storage have changed this picture.
Another option is exible demand
through demand-side response
(DSR), which is already provided by
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
Energy Outlook
14
DNV GL’s ‘Energy Transition Outlook 2018’ forecasts that renewables will drive rapid
electrication across several sectors and predicts a key role for energy storage.
Paul Gardner
The energy transition and
the future of storage
Gardner: Compared with grid investments, battery storage
options have the advantage that they can in principle be moved
Battery storage required
for power sector, excluding
exibility contribution from
EVs
THE ENERGY INDUSTRY TIMES - NOVEMBER 2018
16
Final Word
T
he latest Intergovernmental
Panel on Climate Change
(IPCC) report makes dire read-
ing – especially for any company
involved in the production of power
from fossil fuels.
Climate change concern has already
triggered the demise of coal red
generation in most developing coun-
tries and the rise of wind and solar.
One wonders if the heightened ur-
gency of the climate situation will see
gas become the new coal before too
long.
Not so long ago, with shale gas re-
covery hitting the headlines and the
potential replacement of coal red
generation with gas, there was talk
from the International Energy Agency
(IEA) of a potential golden age for gas.
More recently, DNV GLs ‘Energy
Transition Outlook 2018’ report
predicted that natural gas will become
the single largest source of energy in
2026 and will meet 25 per cent of the
world’s energy needs by 2050.
It also forecasts substantial reduc-
tions in electricity production from
‘conventional’ thermal generating
technologies, including nuclear, with
most also showing declines in total
capacity, except for gas.
Further, as renewables continue to
gain favour, many industry experts
argue that that gas red generation is
the best technology to complement
intermittent renewables.
Yet things are not quite panning out
as gas turbine proponents had ex-
pected. If anything, the gas turbine
market appears to be running out of
gas. Market reports show that global
sales of gas turbines continues to fall
– from a total generation capacity of
71.6 GW in 2011, according to McCoy
Power Reports, to 34.4 GW last year.
And this year it is expected to be
smaller again at about 30 GW.
But the future for the gas turbine
industry is not all doom and gloom. In
his opening remarks at the recent In-
ternational Gas Turbine Conference
(IGTC) organised by the European
Turbine Network (ETN), Bernard
Quoix, Head of Rotating Machinery
at Total E&P and President of ETN
Global, acknowledged that these were
difcult times but remained upbeat.
He asked whether the current situa-
tion is “just a short term dip” and if
perhaps the “golden age for gas is still
to come”. It appears that much of the
problem in the sector is with large gas
turbines for power generation. Quoix
showed that cumulative megawatts for
gas turbines in the oil and gas sector
has, for the most part, continued to rise
steadily over the last ten years.
This was essentially echoed by
Karim Amin, Siemens’ CEO of
Power and Gas Sales & Customer
Operations. Speaking during a recent
press visit to the company’s Beni Suef
megaproject in Egypt in late October,
he said: “The industry is going through
a difcult time right now because of a
major shift that is bringing disruption
to technologies and business models.”
He said the global sales of gas tur-
bines in terms of megawatts was
around 38 GW last year and would
close 2018 at around 8-10 per cent
down on that gure. “At the start of
the year, we were expecting that the
market for large gas turbines [above
100 MW] would be around 130-140
units. I think we will see the year
closing at a notch above 100… we
believe next year will be in the same
range, somewhere in the region of 90
large gas turbines.”
Amin noted that the market for small
and medium sized gas turbines was
continuing to grow at around 8-9 per
cent per cent per year. “When you look
at decentralised [small gas turbines],
that is growing. But it is not growing
a fast as we expected because the main
part of the market is covered by solar
photovoltaics.”
It is this unexpected growth in solar
PV plus battery storage that is turning
out to be the spanner in the works for
gas turbine original equipment
manufacturers (OEMs). If these
OEMs are to survive and prosper
going forward, they will have to be-
come more creative.
Challenges bring opportunities; and
there are still some positives – the
anticipated electrication of sectors
such as heat and in particular transport
will accelerate electricity demand.
Amin believes that there is still a
market for the foreseeable future and
says Siemens will therefore continue
to invest in large gas turbines and gas
turbine technology – in spite of the
current and potentially increasingly
difcult market conditions.
“There is a market for 10-15 years
and you have a race for efciency. If
you don’t invest in improving ef-
ciency, then you are out of the market,”
he said. “It’s a question of whether you
want to invest to stay in the market for
the next 10-15 years and maintain
technology leadership or not… The
maths has told us we should invest. If
you look at the gas-to-power market,
every project is north of 1.5 GW. With
1 MW worth about $500, each one of
these projects on an EPC is worth $750
million. For 25 GW, even if you don’t
get them all, it’s still worth it.”
Interestingly he said Siemens was
also betting on hydrogen for the fu-
ture. “Storage is not only batteries.
Part of it is e-mobility – all these
electric cars can provide storage, part
of it is hydrogen.” In February, Sie-
mens signed a Memorandum of Un-
derstanding to kick- off a pilot project
for a solar-powered hydrogen elec-
trolysis facility to produce and store
hydrogen, and then deploy it for either
re-electrication, transportation or
other industrial uses.
This seems to be a growing trend.
In October grid operators TenneT,
Gasunie Deutschland and Thyssen-
gas put forward detailed plans to build
a power-to-gas pilot plant in Lower
Saxony. At a capacity of 100 MW,
it will be the largest of its kind in
Germany.
‘Power-to-x’, or power to syn-
thetic fuels (including hydrogen),
was a key talking point at the IGTC
conference. Presenting the ‘Energy
Transition Outlook’, Liv Hovem,
CEO, DNV GL – Oil & Gas said that
in 2050 hydrogen would only meet
0.5 per cent of the global energy de-
mand due infrastructure limitations.
She did note, however that, it would
vary greatly by region with uptake
being much higher in Europe.
Haitze Siemers, Head of Unit, New
Energy Technologies, Innovation and
Clean Coal, DG Energy, European
Commission also believed that hydro-
gen would not play a big role any time
soon but was important nevertheless.
“We know there is signicant inter-
est in hydrogen, it is more a question
of how we can bring the costs down…
one of the things that one could look
at in terms of innovation is how we
can add hydrogen to the gas mix and
having turbines that can use these
types of gases.”
Dr. Nils A. Røkke, EVP Sustain-
ability SINTEF and Chair of the Eu-
ropean Energy Research Alliance
(EERA) also said that hydrogen could
play a much bigger role in the future.
Looking at the possibilities for gas
turbines in the future, he said: “We
need the energy, power and the exibil-
ity that gas turbine cycles can provide
in a decarbonised world but we don’t
need the emissions.”
He believes that, currently, the most
economic route for utilising hydrogen
is to produce it from natural gas or
fossil fuel sources, especially when
looking at the industrial sector. He
cited projects such as Nuon’s Mag-
num power plant in the Netherlands
and the H
21
Leeds Citygas project in
the UK as examples of the way for-
ward for the role of natural gas in a
decarbonised world.
But with projects like Magnum
being few and far between and the cost
of wind and solar continuing to fall,
the hydrogen end-game for the power
sector could well be via electrolysis.
Although expensive at the moment
and representing just four per cent of
hydrogen production globally, even
Dr Røkke agreed that producing hy-
drogen from electrolysis becomes in-
teresting when renewables are at zero
marginal cost.
It certainly seems to be the way the
European Commission is thinking.
Siemers noted: “I tend to be rather
optimistic with regard to hydrogen
because we have constantly failed to
predict the positive developments in
renewables such as wind and solar
PV. Considering they produce elec-
tricity at zero marginal cost, at some
point this is going to make hydrogen
production really interesting. Then
we are looking at a completely differ-
ent ball game.”
All things considered, Richard De-
nis, Technology Manager for Ad-
vanced Turbines & CO
2
Power Cycles
at the US Department of Energy’s
National Energy Technology Labora-
tory, said it could be much longer than
three or four decades before our de-
pendence on natural gas perhaps starts
to trail off. With regard to the gas
turbine market, he said the business is
cyclical and sees “plenty of legroom”
for their continued use.
Nevertheless, although there is some
consensus that gas turbines will be
around for a while, whether running
on natural gas, hydrogen or some
other fuel, the time for change is now.
Continuing with a business as usual
attitude would be a mistake. The in-
dustry would do well to learn from
what is happening to coal.
Running out of gas?
Junior Isles
Cartoon: jemsoar.com